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Cord Welder
鋼簾線焊機(jī)Steel Cord Welder
原創(chuàng)文章：青島希尼爾翻譯公司 http://www.uxiaohua.cn
2014-11-18
（非涉密內(nèi)容）
安裝調(diào)試與使用
Installation, Debugging and Operation
一、產(chǎn)品安裝：打開(kāi)裝包箱，查看機(jī)體是否完整。然后把腳輪、觸摸屏支架、百分表安裝好。
I. Product Package: unpack product case and check the machine for integrity,
and then install caster, touch-screen support and dial indicator.
二、產(chǎn)品標(biāo)牌標(biāo)識(shí)：
II. Product Label
鋼簾線對(duì)焊機(jī)
Steel Cord Welder
型 號(hào)
Model UN-0.6DC(CK) 標(biāo)準(zhǔn)編號(hào)
Standard Ref. No. GB15578-95
電源電壓
Voltage 220V 次級(jí)電壓
Secondary Voltage 0-2.0V
焊接功率
Welding Power 0.6KVA 初級(jí)電流
Primary Current 2.73A
相 數(shù)
Phase 1 焊接直徑
Welding Diameter φ0.5-1.62mm
頂鍛壓力
Upset Pressure 0.5-5.0N 調(diào)節(jié)級(jí)數(shù)
Adjustment Step 無(wú)級(jí)調(diào)壓
Stepless Adjustment
正常頻率
Normal Frequency 50 Hz 重 量
Weight 140KG
工廠編號(hào)
Factory Code A 生產(chǎn)日期
Production Date 年 月 日
MM DD YY
三：焊接前的調(diào)整：
III. Pre-welding Adjustment
1、①、查看焊接夾緊上下鉗口左右相距初始距離。一般定為簾線直徑φ0.6-φ1.65mm需要定為3.0mm距離。②、查看左右電極槽溝在一條直線上。調(diào)整初始距離時(shí)，左面焊接手柄下側(cè)定位螺絲，螺絲孔為弧型狀,從左向右調(diào)大距離,相反從右向左調(diào)小距離,定距后螺釘鎖死。這時(shí)按焊接手柄可見(jiàn)初始距離向左移動(dòng)，聽(tīng)見(jiàn)咔喳響聲此時(shí)是限位開(kāi)關(guān)發(fā)出切斷電源的聲音。
1. ① Check initial distances between two sides of the upper and the lower
jaws of a welding tong. Generally, a 3.0mm distance is rated for cord with a
diameter of φ0.6-φ1.65mm. ② Check whether left and right electrode trenches
are on a straight line. To adjust the initial distance, screw the
positioning screw on lower part of a welding handle on the left from the
left to the right to increase the distance, vise versa. The screw hole is
arc-shaped. After the distance is fixed, lock with a bolt. Then, you will
see the initial distance move towards the left by pressing the welding
handle. It clacks when limit switch shuts off the power.
2、打開(kāi)上蓋，松馳四個(gè)內(nèi)六方螺絲可見(jiàn)前面左夾持鉗口為夾線固定電極連接下機(jī)殼。右?jiàn)A持鉗口為夾線活動(dòng)電極連接整個(gè)焊接傳動(dòng)系統(tǒng)。①帶動(dòng)直線光軸。②限位開(kāi)關(guān)斷路連接桿。③限位開(kāi)關(guān)斷路頂絲M4螺絲前調(diào)斷電早，后調(diào)斷電晚。④傳動(dòng)燒頭拉簧、平行滑動(dòng)半軸推動(dòng)百分表尾左移，使百分表定位0mm-0.4mm-0.68mm分焊線直徑大小而定移位距離。百分表數(shù)值為焊接熔化距離。如需要數(shù)值增大調(diào)動(dòng)限位開(kāi)關(guān)斷路連接桿滾花備母松動(dòng)外備母，左旋里備母同時(shí)左旋擠緊。相反里備母右旋外備母右旋鎖緊百分表數(shù)值減小，連接桿裝有熔化定位膠套，焊接時(shí)緩沖焊件回彈不出現(xiàn)裂痕。
2. Open the cover, loosen four hex screws, and then you will see the left
clamping jaw is a thread tension fixed electrode which is connected with the
lower casing, while the right clamping jaw is a thread tension adjustable
electrode which is connected with the entire welding transmission system. ①
Drive linear optical axis. ② Limit switch circuit-breaking connecting rod. ③
The power is shut off early when the limit switch circuit-breaking set screw
(M4) is adjusted forward, and shut off late when it is adjusted backward. ④
Drive burner spring and parallel sliding shaft to push tail of the dial
indicator move towards left and let it position on 0mm-0.4mm-0.68mm.
Displacement is determined according to diameter of welding wire. Dial
indicator reading indicates welding melting distance. If it is required to
increase the reading, adjust knurled nut of the limit switch
circuit-breaking connecting rod to loosen the external nut, and screw the
internal nut to the left while squeezing it by screwing to the left, vise
versa. The connecting rod is equipped with a melting positioning sleeve,
which can cushion weld rebound when welding, thus preventing crack.
3、平行滑動(dòng)半軸由兩滾動(dòng)軸承夾緊平衡運(yùn)行、不緊不松、靈敏傳動(dòng)，需調(diào)整間隙時(shí)上軸承軸是六方偏心軸（如平行滑動(dòng)半軸調(diào)整間隙用10mm死口扳子扳動(dòng)六方軸，手感不緊不松，為標(biāo)準(zhǔn)間隙）。
3. The parallel sliding shaft is clamped by two rolling bearings and runs in
parallel, neither too loose, nor too tight, driving sensitively. When it is
required to adjust clearance, the upper bearing shaft is a hex eccentric
shaft (if clearance of parallel sliding shaft is adjusted by moving the hex
shaft with a 10mm die wrench, the clearance where you feel neither too loose
nor too tight shall be considered as the standard clearance).
4、右活動(dòng)電極主臂連接導(dǎo)電銅辮子線。需要固定好U型口朝下不能變型否則影響焊接效果。
4. Main arm of the right adjustable electrode is connected with a conductive
braided copper wire. It is required to fix a U-opening face down and
maintain the shape, or welding effect will be affected.
5、插上電源調(diào)整燒頭手柄及拉簧桿松緊。扳動(dòng)手柄向右方向移動(dòng)。此時(shí)拉簧傳動(dòng)右?jiàn)A臂鉗口略見(jiàn)移開(kāi)為最佳。燒頭手柄底端有開(kāi)關(guān)頂絲，拉開(kāi)時(shí)指示燈亮為通電標(biāo)志。另一根頂絲保護(hù)開(kāi)關(guān)不易撞壞。調(diào)整完畢蓋好上蓋。
5. Power on to adjust tightness of a burner handle and a return spring rod.
Move the handle towards the right. Then, it will be better when the return
spring drives the right clamp jaw slightly away. Bottom of the burner handle
is equipped with a switch set screw. When pulled away, the indicator lights,
indicating power-on. Another set screw protects the switch from collision.
Close the upper cover after adjustment.
焊接時(shí)在夾持鉗口上放好焊線夾緊。開(kāi)始拉動(dòng)燒頭手柄，熔斷焊線。焊機(jī)機(jī)頭上裝有操作按鈕：焊接手柄、退火按鈕、砂輪按鈕、燒頭手柄。電器控制箱裝有照明放大鏡燈開(kāi)關(guān)、電錘調(diào)速鈕、機(jī)架腳踏開(kāi)關(guān)、控制箱門(mén)鎖。
When welding, put a welding wire on the clamp jaw and clamp it tightly.
Begin to pull the burner handle, and melt the welding wire. Welder head is
equipped with buttons: welding handle, annealing button, grinding button and
burner handle. The electric control cabinet is equipped with lighting
magnifying glass lamp switch, electric hammer speed regulating button, frame
foot switch and cabinet door lock.
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